KTM Mudguard Extension
KTM made solid gear, but the small plastics are always the first to go — and the mudguard extension is a regular on our bench. With your sample on the bench this is a realistic reproduction job.

Broken part? We may be able to recreate it — ask us about this part.
- Estimated cost: $15 – $35
- Estimated print time: 1–3 hours
- Final pricing is confirmed by quote.
KTM made solid gear, but the small plastics are always the first to go — and the mudguard extension is a regular on our bench. With your sample on the bench this is a realistic reproduction job.
Why these break
Extensions crack or were never fitted from factory. UV exposure breaks down the polymer chains in the original material. By the time the surface looks chalky or faded, the strength underneath is already gone.
How we reproduce them
Reproducing one is straightforward for us: we measure your sample (broken is fine, as long as most of it is there), match the profile, and print in a tougher modern material. Turnaround is usually within the week.
We print these in ASA. ASA is the UV-stable cousin of ABS — it holds its colour and strength through years of Australian sun where the original plastic went chalky and brittle.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | KTM |
|---|---|
| Vehicle / equipment type | Motorcycle |
| Common failure mode | Extensions crack or were never fitted from factory |
| Typical use case | Direct replacement for the original mudguard extension on the KTM. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | ASA |
| Alternative materials | TPU |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 1–3 hours |
| Estimated cost range | $15 – $35 |
| Expected lifespan | 3–5 years of Australian UV |
| Outdoor suitable | Yes |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
