Mercury Bung Surround
Mercury made solid gear, but the small plastics are always the first to go — and the bung surround is a regular on our bench. Variants differ between years and models, so we'll need your part (broken is fine) to match the exact one.
Mercury made solid gear, but the small plastics are always the first to go — and the bung surround is a regular on our bench. Variants differ between years and models, so we'll need your part (broken is fine) to match the exact one.
Why these break
Bung housings crack and weep. UV exposure breaks down the polymer chains in the original material. By the time the surface looks chalky or faded, the strength underneath is already gone.
How we reproduce them
The process is simple: drop the part in or send clear photos with a ruler in frame, we confirm fit details, and print replacements — often with a little extra material where the original always cracked.
We print these in ASA. ASA is the UV-stable cousin of ABS — it holds its colour and strength through years of Australian sun where the original plastic went chalky and brittle.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Mercury |
|---|---|
| Vehicle / equipment type | Boat / outboard |
| Common failure mode | Bung housings crack and weep |
| Typical use case | Direct replacement for the original bung surround on the Mercury. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | ASA |
| Alternative materials | Nylon |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 30–60 minutes |
| Estimated cost range | $8 – $18 |
| Expected lifespan | 4–6 years outdoors |
| Outdoor suitable | Yes |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
