Bushtracker Fly Screen Frame Corner
Bushtracker made solid gear, but the small plastics are always the first to go — and the fly screen frame corner is a regular on our bench. With your sample on the bench this is a realistic reproduction job.
Broken part? We may be able to recreate it — ask us about this part.
- Estimated cost: $4 – $10
- Estimated print time: 15–30 minutes
- Minimum order: 4
- Final pricing is confirmed by quote.
Bushtracker made solid gear, but the small plastics are always the first to go — and the fly screen frame corner is a regular on our bench. With your sample on the bench this is a realistic reproduction job.
Why these break
Screen frame corners crack during cleaning. Vibration fatigue does the damage: thousands of small flexes add up to a crack at the stress point, usually right where the part clips or pivots.
How we reproduce them
Reproducing one is straightforward for us: we measure your sample (broken is fine, as long as most of it is there), match the profile, and print in a tougher modern material. Turnaround is usually within the week.
We print these in PETG. PETG has a little give in it, so it snaps into place like the original and shrugs off the knocks that shattered the old part.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Bushtracker |
|---|---|
| Vehicle / equipment type | Caravan / pop-top |
| Common failure mode | Screen frame corners crack during cleaning |
| Typical use case | Direct replacement for the original fly screen frame corner on the Bushtracker. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | PETG |
| Alternative materials | ASA |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 15–30 minutes |
| Estimated cost range | $4 – $10 |
| Expected lifespan | 3–5 years in normal use |
| Outdoor suitable | No |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
