Olympic Fly Screen Frame Corner
Salt, sun and vibration are brutal on Olympic plastics, and the fly screen frame corner usually gives up first. A tougher printed replacement breaks that cycle. With your sample on the bench this is a realistic reproduction job.

Salt, sun and vibration are brutal on Olympic plastics, and the fly screen frame corner usually gives up first. A tougher printed replacement breaks that cycle. With your sample on the bench this is a realistic reproduction job.
Why these break
Screen frame corners crack during cleaning. Heat cycling is the killer here: years of expanding and contracting work-hardens the plastic until a routine bump becomes the final straw.
How we reproduce them
This is a quick job on our end — we take dimensions from your old part, adjust for print tolerances, and run a small batch so you have spares for next time.
We print these in PETG. PETG has a little give in it, so it snaps into place like the original and shrugs off the knocks that shattered the old part.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Olympic |
|---|---|
| Vehicle / equipment type | Caravan / pop-top |
| Common failure mode | Screen frame corners crack during cleaning |
| Typical use case | Direct replacement for the original fly screen frame corner on the Olympic. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | PETG |
| Alternative materials | ASA |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 15–30 minutes |
| Estimated cost range | $4 – $10 |
| Expected lifespan | 3–5 years in normal use |
| Outdoor suitable | No |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
