Full Boar Case Hinge
Salt, sun and vibration are brutal on Full Boar plastics, and the case hinge usually gives up first. A tougher printed replacement breaks that cycle. We've made this style of part before and can usually print yours without drama.

Salt, sun and vibration are brutal on Full Boar plastics, and the case hinge usually gives up first. A tougher printed replacement breaks that cycle. We've made this style of part before and can usually print yours without drama.
Why these break
Case hinges crack and lids come away. UV exposure breaks down the polymer chains in the original material. By the time the surface looks chalky or faded, the strength underneath is already gone.
How we reproduce them
We model these in CAD from your sample, print a test-fit first, then run the final part once the fit is confirmed. Expect a few days end to end.
We print these in PA-CF. Carbon-fibre nylon is the strongest material we run — it goes into parts that carry real load, where a lesser plastic would be the next thing to break.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Full Boar |
|---|---|
| Vehicle / equipment type | Power tool |
| Common failure mode | Case hinges crack and lids come away |
| Typical use case | Direct replacement for the original case hinge on the Full Boar. |
Printing & reverse engineering
| Can print directly | Yes |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | PA-CF |
| Alternative materials | Nylon |
| Print technology | FDM |
| Difficulty | Medium |
| Estimated print time | 1–2 hours |
| Estimated cost range | $12 – $28 |
| Expected lifespan | 5+ years under load |
| Outdoor suitable | No |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
