Needs sample

Headphone Headband Slider

A broken headphone headband slider is the classic small part you can't buy on its own — the maker only sells the whole assembly, if anything at all. Variants differ between models and years, so we'll need your part (broken is fine) to match the exact one.

3D printed replacement fitting parts — electronics category placeholder

Broken part? We may be able to recreate it — ask us about this part.

  • Estimated cost: $12 – $26
  • Estimated print time: 1–2 hours
  • Final pricing is confirmed by quote.

Electronics

Fitting

Nylon PETG

A broken headphone headband slider is the classic small part you can't buy on its own — the maker only sells the whole assembly, if anything at all. Variants differ between models and years, so we'll need your part (broken is fine) to match the exact one.

Why these break

Headband sliders and yokes snap at the pivot. UV exposure breaks down the polymer chains in the original material. By the time the surface looks chalky or faded, the strength underneath is already gone.

How we reproduce them

These take a proper modelling pass: we measure the mounting points from your part, reinforce the known failure point, and verify fit with a test print before the final run.

We print these in Nylon. Nylon is slippery and fatigue-resistant, which makes it the right choice for parts that pivot, slide or flex thousands of times.

Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.

Part details

Vehicle / equipment type Headphones
Common failure mode Headband sliders and yokes snap at the pivot
Typical use case Replacement part for headphones.

Printing & reverse engineering

Can print directly No
Can scan from broken sample Yes
Can redesign / improve Yes
Recommended material Nylon
Alternative materials PETG
Print technology FDM
Difficulty Medium
Estimated print time 1–2 hours
Estimated cost range $12 – $26
Expected lifespan 5+ years in service
Outdoor suitable No
Heat resistant No
Load bearing Depends
Requires post-processing No

Ask us about this part

Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.