A’van Awning Rafter Knob
Spares support for older A'van products is patchy at best. Reproducing the awning rafter knob locally is often quicker and cheaper than the hunt for old stock. We've made this style of part before and can usually print yours without drama.

Spares support for older A'van products is patchy at best. Reproducing the awning rafter knob locally is often quicker and cheaper than the hunt for old stock. We've made this style of part before and can usually print yours without drama.
Why these break
Rafter tension knobs crack in the sun. UV exposure breaks down the polymer chains in the original material. By the time the surface looks chalky or faded, the strength underneath is already gone.
How we reproduce them
Reproducing one is straightforward for us: we measure your sample (broken is fine, as long as most of it is there), match the profile, and print in a tougher modern material. Turnaround is usually within the week.
We print these in ASA. ASA is the UV-stable cousin of ABS — it holds its colour and strength through years of Australian sun where the original plastic went chalky and brittle.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | A'van |
|---|---|
| Vehicle / equipment type | Caravan / pop-top |
| Common failure mode | Rafter tension knobs crack in the sun |
| Typical use case | Direct replacement for the original awning rafter knob on the A'van. |
Printing & reverse engineering
| Can print directly | Yes |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | ASA |
| Alternative materials | PETG-CF |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 1–2 hours |
| Estimated cost range | $10 – $22 |
| Expected lifespan | 3–5 years of Australian UV |
| Outdoor suitable | No |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
