Ford Falcon AU Window Switch Surround
This is the kind of window switch surround that dealers only sell as part of a whole assembly — if they can supply it at all for a Ford Falcon AU these days. With your sample on the bench this is a realistic reproduction job.
Broken part? We may be able to recreate it — ask us about this part.
- Estimated cost: $18 – $40
- Estimated print time: 2–3 hours
- Final pricing is confirmed by quote.
This is the kind of window switch surround that dealers only sell as part of a whole assembly — if they can supply it at all for a Ford Falcon AU these days. With your sample on the bench this is a realistic reproduction job.
Why these break
Surround tabs crack when the switch panel is levered out. Heat cycling is the killer here: years of expanding and contracting work-hardens the plastic until a routine bump becomes the final straw.
How we reproduce them
Bring in the broken part and we'll reverse engineer it — usually with a design tweak that addresses why it failed in the first place, not just a copy of the weak original.
We print these in ABS. ABS matches the look and feel of the factory plastic, takes a sanded or textured finish well, and handles cabin temperatures without complaint.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Ford |
|---|---|
| Model | Falcon AU |
| Year range | 1998–2002 |
| Vehicle / equipment type | Passenger vehicle / ute |
| Common failure mode | Surround tabs crack when the switch panel is levered out |
| Typical use case | Direct replacement for the original window switch surround on the Ford Falcon AU. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | ABS |
| Alternative materials | PETG |
| Print technology | FDM |
| Difficulty | Medium |
| Estimated print time | 2–3 hours |
| Estimated cost range | $18 – $40 |
| Expected lifespan | 5+ years in normal use |
| Outdoor suitable | No |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
