Sea Jay Bung Surround
Salt, sun and vibration are brutal on Sea Jay plastics, and the bung surround usually gives up first. A tougher printed replacement breaks that cycle. With your sample on the bench this is a realistic reproduction job.

Salt, sun and vibration are brutal on Sea Jay plastics, and the bung surround usually gives up first. A tougher printed replacement breaks that cycle. With your sample on the bench this is a realistic reproduction job.
Why these break
Bung housings crack and weep. The factory part is made from styrene-based plastic that loses its plasticisers over the years. It gets glassy, then one warm day it lets go under a load it used to handle easily.
How we reproduce them
This is a quick job on our end — we take dimensions from your old part, adjust for print tolerances, and run a small batch so you have spares for next time.
We print these in ASA. ASA is the UV-stable cousin of ABS — it holds its colour and strength through years of Australian sun where the original plastic went chalky and brittle.
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples. Bring in the damaged part or upload photos for assessment and we'll give you a straight answer before any work starts.
Part details
| Manufacturer | Sea Jay |
|---|---|
| Vehicle / equipment type | Boat / outboard |
| Common failure mode | Bung housings crack and weep |
| Typical use case | Direct replacement for the original bung surround on the Sea Jay. |
Printing & reverse engineering
| Can print directly | No |
|---|---|
| Can scan from broken sample | Yes |
| Can redesign / improve | Yes |
| Recommended material | ASA |
| Alternative materials | Nylon |
| Print technology | FDM |
| Difficulty | Easy |
| Estimated print time | 30–60 minutes |
| Estimated cost range | $8 – $18 |
| Expected lifespan | 3–5 years in full sun, longer under cover |
| Outdoor suitable | Yes |
| Heat resistant | No |
| Load bearing | Depends |
| Requires post-processing | No |
Ask us about this part
Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.
