Possible

Stessco Bung Surround

We keep getting asked about this one — the bung surround is one of those Stessco parts that fails long before the rest of the unit is done. With your sample on the bench this is a realistic reproduction job.

3D printed replacement fitting parts — marine category placeholder

Broken part? We may be able to recreate it — ask us about this part.

  • Estimated cost: $8 – $18
  • Estimated print time: 30–60 minutes
  • Final pricing is confirmed by quote.

Marine

Fitting

ASA Nylon

Stessco

We keep getting asked about this one — the bung surround is one of those Stessco parts that fails long before the rest of the unit is done. With your sample on the bench this is a realistic reproduction job.

Why these break

Bung housings crack and weep. Heat cycling is the killer here: years of expanding and contracting work-hardens the plastic until a routine bump becomes the final straw.

How we reproduce them

The process is simple: drop the part in or send clear photos with a ruler in frame, we confirm fit details, and print replacements — often with a little extra material where the original always cracked.

We print these in ASA. ASA is the UV-stable cousin of ABS — it holds its colour and strength through years of Australian sun where the original plastic went chalky and brittle.

As with everything in our library: whether a part can be reproduced depends on size, load, heat, material, and having a decent sample to work from. Send photos first — the assessment costs you nothing, and we'll tell you honestly if a genuine spare is the better option.

Part details

Manufacturer Stessco
Vehicle / equipment type Boat / outboard
Common failure mode Bung housings crack and weep
Typical use case Direct replacement for the original bung surround on the Stessco.

Printing & reverse engineering

Can print directly No
Can scan from broken sample Yes
Can redesign / improve Yes
Recommended material ASA
Alternative materials Nylon
Print technology FDM
Difficulty Easy
Estimated print time 30–60 minutes
Estimated cost range $8 – $18
Expected lifespan 3–5 years in full sun, longer under cover
Outdoor suitable Yes
Heat resistant No
Load bearing Depends
Requires post-processing No

Ask us about this part

Many plastic parts can be recreated, repaired, redesigned, or printed, depending on size, load, heat, material, and available samples.